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BHEL, BHEL-GE JV revamp gas turbine BHEL, BHEL-GE JV revamp gas turbine for Delhi's Pragati plant. State-owned BHEL and BHEL-GE joint venture have together revamped the 104 MW Gas Turbine. SMGroup5SectionCBHEL.pdf Trying to handle the same, BHEL signed a JV BHEL How BHEL can improve the supplier Ltd. BHEL-GE Gas Turbine Services Pvt. BGGTS Integrated GT Solutions Provider BGGTS BGGTS is an one stop shop for integrated Gas Turbine Solutions. BGGTS is a JV of BHEL and GE based out of Hyderabad, India, catering to India. BHEL, BHEL-GE JV revamp gas turbine for Delhi's Pragati Read more about BHEL, BHEL-GE JV revamp gas turbine for Delhi's Pragati plant on Business Standard.
State-owned BHEL and BHEL-GE joint venture have together revamped the 104 MW Gas Turbine Generator of the Pragati Power Corporation, which will help in easing the electricity situation in the capital. Bharat Heavy Electricals Limited, Shanghai China Power Plant supplier, Turbines, Generator Manufacturers/ Suppliers Bharat Heavy Electricals Limited, Shanghai Representative Office.
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1 TRAINING REPORT OF SIX MONTHS INDUSTRIAL TRAINING, UNDERTAKEN AT “Bharat Heavy Electricals Limited (BHEL), Hardwar” IN “MECHANICAL DEPARTMENT” ON “PROJECT/WORK ASSIGNED” SUBMITTED IN PARTIAL FULFILLMENT OF THE DEGREE OF BACHELOR OF TECHNOLOGY IN MECHANICAL BRANCH Under the Guidance of: Name: Mr.S.HALDHAR Designation: MANAGER Department: TURBINE BLOCK Submitted By: Name: Digvijay juneja College Roll No.: Y-54109 University Roll No.: L-605114095 CHANDIGARH-PATIALA NATIONAL HIGHWAY, VILL. JHANSLA, TEHSIL RAJPURA,DISTT. PATIALA 14040 1 2 ACKNOWLEDGEMENT “Such Thanks I Give As one near death to those wish him live.'
-Shakespeare-It gives me immense pleasure to present my Project Report before you. I thankfully acknowledge the staff of BHEL, Haridwar for giving me so much cooperation and taught lots of new things to me. Which I am sure will help me in my war future. A special thanks to Sh.
S.Haldar (Sr. Manager,TUM Block-3) to support me during my Industrial Training. I pay my sincere regards to Mr. I also thanks to Mr. Haldar for providing me theoretical material about bhel. I also pay my sincere regards to my training incharge Mrs ShakunPreet.
“All is well that ends well' Digvijay juneja MECHANICAL (4th YEAR) CHITKARA INSTITUTE OF ENGINEERING & TECHNOLOGY 2 3 INDEX PAGE NO 1. SAFETY ACT 2.
COMPANY PROFILE OVERVIEW TO BHEL LOCATION OF BHEL HARIDWAR QUALITY CONFORMATION INTRERNATIONAL OPERATIONS BUSINESS ACTIVITIES CLASSIFICATION OF PRODUCTS HEEP PLANT, HARIDWAR 3. DESCRIPTION OF 8 BLOCKS 4. BLOCK 3 TURBINE BLADES BALANCING TUNNEL 5.
PROJECT ON STEAM TURBINE INTRODUCTION TYPES MATERIAL SELECTION PRINCIPLE OF OPERATION EFFICIENCY DIFFERENT PARTS OF TURBINE 6. GOVERNING SYSTEM 7. GOVERNING SYSTEM OF TURBINE 8. STEAM TURBINE GOVERNING 9. APPLICATION/USES OF STEAM TURBINES 10.
CFFP PLANT 11. ENGINEERING CAPABILITIES 12.
MANUFACTURING DIVISIONS 13. CASE STUDY OF FIXTURE 14. CASE STUDY OF TEMPLATE 15. BIBLIOGRAPHY 3 5 6 11 18 19 20 25 29 32 37 48 52 58 58 59 62 62 66 69 72 75 78 80 82 84 86 88 110 116 3 4 SAFETY S A F E T Y. Science for Self & Society Art of Action for Accidence Avoidance Foolproof with failsafe devices Engineering control to system Training & Teaching to all Yardstick to save humanity Factor Impending the Safety: Personal Factors – III health, Age, Physical disability Physiological Factors – Work environmental factors / problems, Rest pause cycle. Psychological Factors – Worries, depression, aggression. Sociological Factors – (a) Safety literature in regional language, tendency for bargaining for unsafe & unhealthy working conditions.
(b) Lack of interest in the job/employment. Job Climate & its Defects on attitude – Job training, Incomplete/untrained, Supervisory personal, poor working conditions, political interference. Unsafe Act.
Abuse of safety devises. Unsafe working procedure.
Moving near running part of the machines. Horseplay, Use of drug, quarrelling. Lack of personal protective equipment. Lack of attention. Unsafe Conditions 4 5. Inadequate machine guarding. Defective tools Unsafe design/construction of the work place.
Improper illumination. Excess Noise Poor housing keeping Excess heat in work place Safety is the responsibility of every one One has not only to provide Safe & Best product but also create a climate where the safe operation can be possible. The safety means, not only to prevent the accident but also. Control of occupational health To make machine or equipment or situation totally safe.
Taking in mind for safe operation activities for man, machine, material & money. 5 6 Company Profile 6 7 BHEL AN OVERVIEW: In 1956 India took a major step towards the establishment of its heavy engineering industry when Bharat Heavy Electricals Ltd., (BHEL) setup at Bhopal. It progressed rapidly and three more factories went into production in 1965. The main aim of establishing BHEL was to meet the growing power requirement of the country.
BHEL appeared on the power map of India in 1969 when the first unit supplied by it was commissioned at the Basin Bridge Thermal Power Station in Tamilnadu. Within a decade, BHEL had commissioned the 100th unit at Santaldih, West Bengal. BHEL has taken India from a near total dependence on imports to complete selfreliance in this vital area of power plant equipment. BHEL has supplied 97% of the power generating equipment that was commissioned in India during 1979-80. BHEL has already supplied generating equipment to various utilities produce annually; equipment capable of generating 6000MW.
This will grow further to enable BHEL to meet all of India’s projected power equipment requirements, as well as sizeable portion of export targets. Probably the most significant aspect of BHEL’s growth has been its diversification.
The constant reorientation of the organization to meet the varied needs in time with time a philosophy that has led to the development of a total capability – from concept to commissioning not only in the field of energy but also in industry and transportation. In the world power scene, BHEL ranks among the top ten manufacturers of power plant equipment and in terms of the spectrum of products and services offered, it is right on top. BHEL’s technological excellence and turnkey capabilities have won it world wide recognition. Over 40 countries in the world over have placed orders with BHEL covering individual equipment to complete power stations on a turnkey basis.
In 1978-79 export earnings reached Rs.122 crores, the highest for any year. BHEL has its headquarters at New Delhi.
Its operations are spread over 11 manufacturing plants and number of engineering and service divisions located across the country. The service divisions include a network of regional branch offices throughout India.
7 8 Bharat Heavy Electrical Limited (BHEL) is the largest engineering enterprise of its kind in India and is one of the major power plant equipment manufacturers in the world. BHEL’s manufacturing facilities are comparable with the best in the world with modern design, engineering, material preparation, fabrication, welding, heat treatment, handling, testing and shipping facilities.
BHEL offers customers worldwide a wide range of products and services that conform to the highest international quality standards and specifications with the added advantages of shorter delivery periods and competitive prices. BHEL has supplied boilers and auxiliaries accounting for nearly 70% of the total installed thermal power generation capacity in India. BHEL utility boilers account for over 65% of the total installed thermal power generation capacity in India. Thermal power stations equipped with BHEL boilers have been regularly winning the Government of India’s awards for performance excellence. BHEL has successfully executed boiler projects in Malaysia and the Middle East and continues to secure repeat orders from overseas customers for servicing and renovation of boilers. The story starts in 1956 when India took a major step towards the genesis of heavy electrical equipment industry in India, the first plant was established at Bhopal, and the endeavor progressed with establishment of several more plants at different places in India and is now collectively known as BHEL. It has been earning continuously since 1971-72 with a well recognized track record of performance.
The turnover of the company in 2004-05 is at the level of 103364 millions and profits are 9534 millions. BHEL caters to the core sectors of Indian economy, mainly to Power Generation & Transmission, Industry, Transportation, Telecommunication, Renewable energy, Defense etc. It manufactures over 180 products under 30 major product groups.
The wide network of BHEL consists of 14 manufacturing units, 4 power sector regional centers, over 100 project sites, 8 service centers and 14 regional offices. The network enables the company to be closer to its customers and provide them with suitable products, systems and services efficiently and at competitive rates. In 1956, at Bhopal, HEP is established and the production started in 1960. After three years in 1963 the govt. Of India established three more plants at Hyderabad, Tiruchi and Haridwar. Hydrabad’s HPEP started production in 1965 and in the same year Tiruchy’s HPBP also went into production; the latest was the Haridwar of these three 1963 borned plants and started in 1967.
In 1974 CFFP at Haridwar was established as an additional unit which started production in 1976. Jhansi’s TP began production in 1976. At Tiruchy one more plant was established in 1976 which went into production in 1979. A company was established in 1976 as REMCO at Ranipet merged itself with BHEL as BAP in 1980. In 1977 ISG, Banglore was established.
REMCO, Banglore, an establishment of 1963 merged with BHEL in 1980 as EDN. In the same year a setup of 1932 merged with BHEL and became the part of Banglore division as EPD. In 1983 at Goindwal IVP was established and started production in 1984. Jagdishpur’ IP and Varanasi’s HERP started 8 9 their journeys in 1984. Rudrapur got recognition in 1984.Gurgaon’s ASSCP is also a part of BHEL.
This year the 50th anniversary of BHEL has been completed. On this prestigious eve, the company has spent Rs. 17, 41,250 on buying 17000 kg sweets, which has been distributed among all the employees concerned with BHEL.
Also, the company has gifted gold coins of 25 grams each, worth Rs. 25000 approximately, to all its employees on this special occasion. Aimed at preparing to meet the country’s power capacity addition targets toward the agenda of providing power to all by 2012, BHEL is investing more then Rs. 1600 crores for holistic modernization and capacity expansion of its facilities. The focus of the initiative is an addition of facilities for various products in its manufacturing units and for construction tools and equipment for erection and commissioning services at customer project sites.
In the 6th plan itself, a production capacity of 6000 MW has been established by BHEL, which was more than adequate for India’s power capacity addition programmed. In the 10th plan (2002 – 2007), nearly 34,000 MW of fresh generated capacity is expected to be added in the country, of which BHEL’s contributed would be about 19,500 MW, well within its present production capacity. The capacity of 10000 MW is intended to meet the present indications of the likely power capacity addition target of the 11th plan 2007 – 2012 of over 62000 MW. 9 10 VARIOUS FACTORIES OF BHEL AND THEIR MAIN PRODUCTS FACTORIES BHOPAL BANGLORE HARDWAR Heavy Electrical Equipment Plant Control Equipment Division, Electro-Porcelain Division Heavy Electrical Equipment Plant, Central Foundry Forge Plant GOINDWAL JAGDISHPUR Industrial Valves Plant High Tension Ceramic Insulation Plant JHANSI HYDERABAD TIRUCHIRAPALLI RANIPET Transformer Plant Heavy Power Equipment Plant High Pressure Boiler Plant Boiler Auxiliaries Project The 200/120 set of BHEL forms the backbone of the thermal generating capacity in the country. It has started manufacturing 500 MW sets.
Considering the fact that the first 200 MW set was taken up for manufacture only in 1972, the progress achieved by BHEL is spectacular. The just set was tested in 1973 and commissioned in 1977. Till the end of March 1983, BHEL manufactured power equipment totaling about 22000MW. 10 11 The table containing names of different units of the company with their respective cities, years of commissioning and commencement of production is relevant, Name of the unit HEP HPEP HPBP HEEP CFFP TP SSTP BAP ISG EDN EPD IVP IP HERP Name of the city BHOPAL HYDERABAD TIRUCHY HARIDWAR HARIDWAR JHANSI TIRUCHY RANIPET BANGLORE BANGLORE BANGLORE GOINDWAL JAGDISHPUR VARANASI Year Eshtbd. 1956 1963 1963 1963 1974 Year I Pdtn./merger 1965 1965 1965 1965 1976 1976 1976 1976 1977 1963 1932 1983 1979 1980 1980 1980 1984 1984 1984 11 12 RUDRAPUR ASSCP GURGAON 1984 LOCATION Location: - Situated in the foot hills of Shivalik range in Haridwar. The main Administrative building is at a distance of about 8 km from Haridwar.
Address: - Bharat Heavy Electrical Limited Ranipur, Haridwar PIN 249403 Area: - BHEL Haridwar consists of two manufacturing units, namely Heavy Electrical Equipment Plant (HEEP) and Central Foundry Forge Plant (CFFP), having area HEEP: 845 sq. Km CFFP: 1.0 sq. Km The HEEP, CFFP plant & PCRI are located at Ranipur near the Holy Ganges City HARDWAR on the one side & the picturesque Shivalik foothills on the other side of it. It is about 200 Kms. To the north of New Delhi. A paradise for nature-lovers, Haridwar presents kaleidoscope of Indian culture and civilization. Haridwar also termed as 'Gateway to Gods' is known as Mayapuri, Kapila, and Gangadwar as well.
The followers of Lord Shiva (Har) and followers of Lord Vishnu (Hari) pronounce this place Hardwar and Haridwar respectively as told by some. It is also a point of entry to Dev Bhoomi and Chaar Dham (Four main centers of pilgrimage in Uttaranchal) Viz. Badrinath, Kedarnath, Gangotri and Yamunotri.
Archaeological finding have proved that terracotta culture dating between 1700 B.C. And 1200 B.C. Existed in this region. Legendary king Bhagirath is said to have brought the river Ganga from heaven to earth in order to provide salvation to his ancestors. It is also said that Haridwar has been sanctified by the presence of three Gods; Brahma, Vishnu and Mahesh. Lord Vishnu is said to have his foot print on the stone that is set in the upper wall of Har-Ki-Pauri where the Holy Ganga touches it all the times.
Devout believers feel that they can go to heaven by getting their salvation after a dip in the sacred Ganga at Haridwar. 12 13 Haridwar is also one of the four places; where Kumbh Mela occurs after rotation of every twelve Years and Ardh Kumbh after every six years. It is said that drops of Amrit (Elixir) fell in to the Brahmkund of Har-Ki-Pairi, therefore considered that a dip in the Brahmakund on this particular day which is very auspicious and when Jupiter (Brahaspati) comes to the sign Aquarius (Kumbh) once in every twelve years the Maha Kumbh fair is celebrated at Haridwar. Kumbh, 1998 was the last Maha Kumbh of this century.
Yet beyond the mystic aura and mythology, Haridwar casts another magic spell on the visitor. Being one of the oldest living cities, Haridwar finds its mention in the ancient Hindu scriptures as it waves through the life and time stretching from the period of the Buddha to the more recent British advent. Haridwar has not only remained the abode of the weary in body, mind and spirit, but also served as centre of attraction for many, for learning the arts science and culture. Haridwar's long standing position as a great source for Ayurvedic medicines and herbal remedies as well as its unique Gurukul school of traditional education, the scenic beauty and lush greenery.all give the city unique flavors and charm; a must among the sojourn centers in a discoverer's intinary of Uttaranchal - A destination for all seasons. Haridwar is one of the first towns where Ganga emerges from the mountains to touch the planes. And that's why the water is crystal clear and cool.
Lush green forests and small ponds add to the scenic beauty of this holy land. The Rajaji National Park is just 10 kms from Haridwar. Its an ideal destination for wild life and adventure lovers. In the evening the ghats look breathtakingly beautiful as thousands of diyas (lamps) and marigold flowers float and illuminate the holy waters. Haridwar as today has not only religious importance but it has another temple of modern civilization i.e. BHEL, a ’Navratna PSU' to its credit. The Roorkee University at Roorkee is one of the oldest and prestigious institutes of learning in the fields of science and engineering.
Another university of the district i.e. Gurukul having vast campus is giving traditional educations of its own kind. Haridwar district, covering a vast landscape is in the western part of Uttaranchal state of India. Its latitude and longitude are 29.00 degree north and 78.58 degree east respectively. The height from the sea level is 249.7 m. The district came into existence on 28thDec. Prior to its inclusion in the newly created state of Uttaranchal, this district was a part of Saharanpur Divisional Commissionary.
The district is ringed by Saharanpur in the west, Dehradun in the north and east, Pauri Garhwal in the east, Muzzaffar Nagar and Bijnor in the south. The district headquarter is situated in the Roshnabad, at a distance of about 12 kms from railway station. The Collectorate, Vikas Bhawan, District Judiciary, S.S.P. Office, Police line, District Jail, District sports stadium, Jawahar Navodaya Vidyalaya etc. Are the prime establishments of this area. The district is administratively subdivided into three tehsils i.e. Haridwar, Roorkee and Laksar and six development blocks i.e.
Bhagwanpur, Roorkee, Narsan, Bahadrabad, Laksar and Khanpur. Haridwar is one of the first towns where Ganga emerges from the mountains to touch the planes. As per the 2001 census, the population of the district is 14, 44,213. Due to Haridwar's location on the bank of river Ganga, it has plenty of water resources and 13 14 almost all kind of food grains are produced here in abundance. For more statistical details, you may see 'District at a glance' on this web site. BHEL, HARIDWAR Bharat Heavy Electricals Limited (BHEL) in Haridwar is known the world over. Situated in the valley of the picturesque Sivalik ranges of the Himalayas, on the banks of Ganga, Haridwar has always been a place of religious significance.
The first Prime Minister of independent India, Pt. Jawaharlal Nehru, established the “Heavy Electrical Equipment Limited” in Haridwar in 1961. Production at BHEL commenced in January 1967. Today, 50 countries, including the USA, Russia, Australia and New Zealand, are buyers of BHEL’s products.
To ensure ample supply of electricity- the key to national industrial development, the ‘Heavy Electrics India Limited’ was established and its first factory was established in Bhopal. Later such projects of heavy electric equipments were planned in Haridwar, Trichinapalli and Hyderabad.
It was under this project that the ‘Heavy Electrical Equipment Plant’ Haridwar was established in 1961. As a result of the expansion of the project, a new corporation was established on 14th November, 1964 named ‘Bharat Heavy Electrical Limited’.
It was granted governance of all the three new projects. Production started in January 1967 in the factory of Haridwar.
BHEL collaborated with ‘Kraftswork Union’ of West Germany to design, manufacture, install and commission high capacity steam turbines and turbo generators based on A.K.W. BHEL then collaborated with Siemens in 1989 to manufacture advanced large gas turbines of advanced techniques in the field of power. The Haridwar plant also successfully accomplished the orders of 235 MW steam generators and 500 MW steam turbines and generators. The Haridwar plant has manufactured about 130 thermal sets which are installed in various thermal power stations across the country which form the backbone of India’s power generation capability. BHEL is the largest engineering and manufacturing enterprise in India in the energyrelated/infrastructure sector today. Establishment of BHEL ushered in the indigenous Heavy Electrical Equipment industry in India - a dream that has been more than realized with a well-recognized track record of performance. The company has been earning profits continuously since 1971-72 and paying dividends since 1976-77.
BHEL manufactures over 180 products under 30 major product groups and caters to core sectors of the Indian Economy viz., Power Generation & Transmission, Industry, Transportation, Telecommunication, Renewable Energy, etc. The wide network of BHEL's 14 manufacturing divisions, four Power Sector regional centers, over 100 project sites, eight service centers and 18 regional offices, enables the Company to promptly 14 15 serve its customers and provide them with suitable products, systems and services -efficiently and at competitive prices. The high level of quality & reliability of its products is due to the emphasis on design, engineering and manufacturing to international standards by acquiring and adapting some of the best technologies from leading companies in the world, together with technologies developed in its own R&D centers. As a result of incessant and extensive innovation, this plant has become one of the main manufactures of hydro sets. It has facilities of engineering and manufacturing Kaplan, Francis, Palten and reversible hydro sets. To remain competitive and meet customers' expectations, BHEL lays great emphasis on the continuous up gradation of products and related technologies, and development of new products. BHEL's commitment to advancement of technology is reflected in its involvement in the development of futuristic technologies like fuel cells and superconducting generators.
BHEL's investment in R&D is amongst the largest in the corporate sector in India. A sophisticated and modern hydro turbine research center provides facilities of model construction and research in metal engineering, design and turbine model. For the treatment of cancer, the Haridwar plant manufactured a 4 M-I-V Linear Accelerator and established a new record in the field of production of medical treatment devices. Initially these types of hi-tech, microwave based products were only being manufactured in U.S.A., Germany, Holland, Japan and France. BHEL Haridwar has also entered into the field of aircrafts manufacturing. In the first phase, two light weight passenger aircrafts named ‘Swati’ were constructed.
15 16 COMPANY’S VISION, MISSION AND VALUES VISION A world –Class Engineering Enterprise Committed to Enhancing Stakeholder Valve. MISSION To be an Indian Multinational Engineering Enterprise providing Total Business Solution through Quality Products, Systems and Services in the field of Energy, Industry, Transportation, Infrastructure and other potential areas. VALUES Zeal to Excel and Zest for Change. Integrity and Fairness in all Matters.
Bhel Haridwar Tenders
Respect for Dignity and Potential of Individual. Strict Adherence to Commitments.
Ensure Speed of Response. Foster Learning, Creativity and Teamwork. 16 17 Loyalty and Pride in the Company.
COLLABORATIONS The divisions which were firstly established became the foundation for industrial development of India. At that time we were not in a position to establish such plants obviously there were some collaborators for these establishments afterwards we setup units with fully vernacularly developed technologies. Following table is showing it, Collaborator (Original) Name of the Unit Name of the City HEP BHOPAL AEI (UK) HPEP HYDERABAD SCODA-EXPORTS (USSR) HPBP TIRUCHY SCODA-EXPORTS (USSR) HEEP HARIDWAR PROMMASH-EXPORTS (USSR) 17 18 CFFP HARIDWAR CRUESOT LOIRE (FRANCE) The technological base of BHEL in the area of Steam turbines and Turbo Generators has been created by acquiring technological information from the collaborators.
Initially BHEL had collaboration with M/s LMW USSR for 100 and 210 MW sets. In 1976, BHEL entered into technical collaboration agreement with M/s Siemens-KWU, Germany to acquire the know-how and know-why for turbine generator sets up to 1000 MW.
This collaboration still continues.This helps BHEL to keep pace with the worldwide technological progress and offer state of the art equipment to it's customer. Under this collaboration agreement, BHEL has established strong design, manufacturing and servicing base for unit up to 500 MW ratings. Afterwards many more collaborations took place as required for different products at different units, the table would be helpful in the context, Products Thermal sets, hydro sets, motors and control gears Bypass and pressure reducing system Electronic automation systems Francis type hydro turbines Moisture separator reheaters Christmus trees and conventional wellhead assemblies Steam turbine, generators and Axial condensers Collaborations Prommash-Exports USSR Sulzer Brothers Ltd. Switzerland Siemens AG Germany General Electric Canada Baloke duerr Germany National Oil Well USA Siemens AG Germany 18 19 Products Gas turbines Tube mills Dry type transformers Collaborations General Electric Co. USA Stein Industries France May & Christe Germany QUALITY CONFORMATION Quality policy of BHEL says 'TO MAINTAIN A LEADING POSITION AS A SUPPLIER OF QUALITY PRODUCTS, SYSTEMS & SERVICES TO NATIONAL / INTERNATIONAL STANDARDS TO MEET THE REQUIREMENTS OF CUSTOMER' Quality is in fact a way of life in BHEL.
Be it in incoming material, in process, machining, assembly or testing, 'Quality' is the watchword. Quality Assurance & Control System, Quality Plans and Field Quality Assurance are aids to total quality concept. As a testimony to excellent quality consciousness in BHEL, BVQI with accreditation from UK, Holland and Germany has certified HEEP Hardwar with the prestigious ISO 9001 for all its products and services. We follow various National/ International standards like IEC, ANSI, ASME, DIN etc. At all the stages of product cycle.
19 20 INTERNATIONAL OPERATIONS BHARAT HEAVY ELECTRICALS LIMITED has over the years, established its references in over 50 countries of the world, ranging from United States in the west to New Zealand in the far east. Gold miner vegas swf. These references encompass almost the entire product range of BHARAT HEAVY ELECTRICALS LIMITED, covering turnkey power projects, rehabilitation projects, besides a wide variety of products like switch gear, transformers, heat exchangers, insulators, castings and forgings.
Bhel Haridwar Block 3 Turbine Manufacturing Training Report Pdf
Some of the, major successes achieved by the company have been in Oman, Saudi Arabia, Libya, Greece, Cyprus, Malta, Egypt, Bangladesh, Azerbaijan, Srilanka, Iraq etc. Execution of overseas projects has also provided BHARAT HEAVY ELECTRICALS LIMITED the experience of working with world – renowned consulting organization and inspection agencies. The company has been successful in meeting demanding requirements of both domestic and international markers, in terms of complexity of the works as well as the technological, Quality and requirements viz.
Financing package, extended warrantees, associated operations & maintenance etc. The success in area of rehabilitation and life extension of power projects has established BHARAT HEAVY ELECTRICALS LIMITED as a comparable alternative to the original equipment manufacturers for such power plants. 20 21 BUSINESS ACTIVITIES Business activities of BHEL can be classified as 1. Power sector a. Generation b. Transmission Industries a. Transportation b.
Telecommunication c. Renewable energy d. Other industries International operations 3. Power Generation Sector Power generation sector comprises thermal gases hydro and nuclear power plant business. As of 31-3-2004 BHEL supplied sets account of nearly 71255 MW or 64% of the total installed capacity of 111151 MW in the country as against nil till 1969-70. BHEL has turnkey capabilities for executing power projects from concept to commissioning. It process the technology and capability to produce thermal sets with super critical parameters up to 1000MW unit rating and gas turbine generator sets of up to 250 MW unit rating.
Cogeneration and combined cycle plants have been introduced to achieve higher plant efficiencies. To make efficient use of high ash content coal available in India, BHEL supplies circulating fluidized bed combustion boiler to both thermal and combined cycle power plants. The company manufactures 235 MW Nuclear turbine generator sets and has commenced production of 500 MW nuclear turbine generator sets. Custom-made hydro sets of Fransis, Pelton, Kaplan types for different head discharge combinations are also engineered and manufactured by BHEL. In all, orders for more than 700 utility sets of thermal, hydro, gas and nuclear have been placed on the company as on date.
The power plant equipment manufactured by BHEL is based on the 21 22 contemporary technology comparable to the best in the world, and is also internationally competitive. The company has proven expertise in plant performance improvement through renovation, modernization and up rating of a variety of power plant equipment, beside specialized know-how of residual life assessment, health diagnostics and life extensions of plants. Power Transmission BHEL also supplies a wide range of transmission and systems of up to 400 kV class. These include high- voltage power and instrument transformers, shunt and series reactors, SF switch gear, 33 kV gas insulated sub-station capacitors, insulators etc. For economic transmission of bulk power over long distances, high voltage direct current systems are supplied. Series and shunt compensation systems, to minimize transmissions losses, have also been supplied. Transportation Most of the trains operated by Indian railways including the metros in Calcutta are equipped with BHEL’s traction electric and traction control equipment.
The company supplies electric locomotives to Indian railways and diesel shunting locomotives to various industries. 5000/4600 hp AC/DC locomotives developed and manufactured by BHEL have been supplied to Indian railways.
Battery powered road vehicles are also manufactured by the company. BHEL also supplies traction electrics and traction control equipment for electric locos, diesel electric locos, EMUs and DEMUs to the railways. Renewable Energy Technologies that can be offered by BHEL for exploiting non conventional and renewable sources of energy include wind electric generators, solar power based water pump, lighting and heating systems. The company manufactures wind electric generators of unit size up to 250 kW for wind forms, to meet the growing demand for harnessing wind energy. Other Industries BHEL is a major contributor of equipment and systems to industries such as 22 23 Cement Sugar Fertilizer Refineries Petrochemicals Steel Paper etc. The range of systems and equipments supplied includes captive power plants, DG power plants, high speed industrial drive turbines, industrial boilers and auxiliaries, waste heat recovery boilers, gas turbines, heat exchangers and pressure vessels centrifugal compressors, electrical machines, pumps, valves, seamless steel tubes and process controls. Control system for process industries and control & instrumentation systems for power plant for power plants, defense and other applications.
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The company has commenced manufacture of large desalination plants to help augment the supply of drinking water to people. 23 24 MANUFACTURING FACILITIES HEEP Hardwar plant is equipped with most modern and sophisticated machine tools, facilities and test equipment to manufacture and test generators up to 1000 MW rating, which include:. Most modern micalastic insulation plant for stator bars Overspeed and vacuum balancing tunnel 24 25. Koellmann rotor slot milling machine up to maximum barrel length of 7000 mm, barrel dia. Of 1800 mm and rotor weight of 225 tons Two computerized test beds to test large size generators up to 1000 MW Wotan CNC horizontal boring machine Center lathe machine up to max. Length of 16 m and dia.
Of 3.15 m Insulation life endurance test assessment facility Besides these, HEEP has also set up a Generator Research Institute with an objective to develop basic know-how and know-why through experimental studies for reliable, efficient and optimum design of generators and improve their performance in service.